All equipment listed is subject to availability and prices are subject to change without notice

Welder Tractors/Welding Support Equipment

D7G Auto 400 Welder Tractor

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·       Four (4) Lincoln Idealarc DC-400 rectifier welders.
·       Newage alternator with low frequency shut off.
·       Quincy 390 compressor – Electric motor – 2 stage.
·       120 gallon air receiver.
·       Four (4) 60 hz 110 volt electrical outlets.
·       Hydraulically controlled lead boom – 1,000 pounds capacity 14 foot from center line of tractor.

D6E Auto 400 Welder Tractor

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·       Four (4) Lincoln Idealarc DC-400 rectifier welders (Miller XMT 350 welders optional).
·       Newage alternator with low frequency shut off.
·       Quincy 350 compressor – Electric motor – 2-stage.
·       120 gallon air receiver.
·       Four (4) 60 hz 110 volt electrical outlets.

D6D Auto 400 Welder Tractor

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·       Four (4) Lincoln DC-400 welders .
·       Alternator with low frequency shut off.
·       350 compressor
·       120 gallon air receivers
·       Four (4) electrical outlets

AutoPac Welder Package

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Features:
·       Can be easily installed in the field; mostly bolt-on.
·       Available for any suitable make or model of tractor (minimum 140 h.p.)
·       Can be shipped in a container or crated as break-bulk.

Auto Pac 400 Welder Package

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This welder arrangement can be installed on a Cat D6D, D6E, Dressta TD15, TD20 or Komatsu D85 tractor.

Challenger Auto 400 Welder Tractor

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This welder arrangement  is designed for the Cat Challenger CH65, CH70, CH75 and CH85.
The Caterpillar Tractors feature:
·       Mobil-Trac Undercarriage. Rubber tracks for on or off road travel.
·       Differential steering. Full power and spin turns.
·       18 MPH travel speed.
·       300 hp

Combo Tractor Welder/Pipelayer

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PDF - Challenger Combo Tractor

SL3CH HYDRAULIC PIPELAYER ATTACHMENT:

  • Two (2) hydraulic planetary winches.
  • 15 foot boom.
  • Two (2) speed load line.


WELDER PACKAGE

  • Four (4) welding machines.
  • Newage alternator (100 kw).
  • Low frequency shut off.
  • Quincy 350 compressor with 120 gallon tank.
  • Six (6) electrical outlets.
  • Bottle rack for 6 bottles
  • Two (2) storage boxes with locking latch

Welder Loader Tractor

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PDF - Challenger Welder/Loader Tractor

WELDER PACKAGE

  • MobiArc 200 amp DC welding machine.
  • Leece Neville 200 amp DC alternator.
  • Safety shutoff and system protection built in.
  • Powerite 3000 watt DC/AC inverter with digital display
  • Four (4) AC electrical outlets.
  • Mounted in weatherproof locking box
  • Rugged welding cable reel.


Caterpillar Loader Features:

  • Rubber tire for on and off road travel.
  • 2 wheel drive or 4 wheel drive.
  • 20 MPH travel speed
  • 416 loader — 77 horsepower.
  • 420 loader — 88 horsepower.
  • Heated cab-ROPS


Features:

  • Versatility and top quality performance.
  • No surging during welding process.
  • The right welder for every specification.
  • Compact and rugged in one package.
  • Solid state circuitry.
  • Built within the width of the standard machine.

Lincoln Vantage 500

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PDF - Vantage 500

Setting A New Standard! If you are looking for a rugged, reliable and capable welder for demanding construction, rental fleet or repair applications, take a close look at the Vantage 500. Standardstainless steel roof and side panels, simple controls and Chopper Technology™deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates. This multi-process powerhouse features 500 amps at 100% duty cycle, or 575 amps at 50%. Don’t pay extra for plenty of AC auxiliary power – 12,000 watts while welding up to 250 amps is standard. Select the 48 horsepower oil/air-cooled Deutz engine or the 56 horsepower water-cooled Cummins engine. Either way, you can depend on legendary engine reliability from well-known brands and superior Lincoln arc performance.

Miller XMT Series Welder

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PDF - Miller XMT Series Welder

Processes
MIG (GMAW)/Pulsed MIG (GMAW-P)*
Stick (SMAW)
TIG (GTAW)/Pulsed TIG (GTAW-P)*
Flux Cored (FCAW)
Air Carbon Arc Cutting and Gouging
(CAC-A)
*With optional controls only —
not available with XMT 350 VS model.


Input Power
304/350:Requires 3- or 1-Phase Power
456:Requires 3-Phase Power

Output Power
304:10–35 V, 5–400 A
350:10–38 V, 5–425 A
456:10–38 V, 5–600 A


Weight
304:Net: 79.5 lb (36.1 kg)  Ship: 88.6 lb (40.2 kg)
350:Net: 80 lb (36.3 kg)  Ship: 89.1 lb (40.4 kg)
456:Net: 118 lb (53.5 kg)  Ship: 129 lb (58.5 kg)

Heavy Industrial Applications
Construction
Shipbuilding
Railroad
Truck/Trailer Manufacturing
Fabrication
Repair Shops
Rental Fleets
Quick
Specs

Recondition Lincoln SAE 300 Welders on your Tack Rig

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PDF - Lincoln SAE 300 Welders on your Tack Rig

Don't give up on your welder tractor just because the welders don't work very well or nat at all.

Challenger Services can totally recondition them to new spec, and new performance.

For stick welding, the old reliable "bullet welders" still have broad acceptance.

Let Challenger Services give these welder a second life, and run another twent years!

 

 

 

Internal Pneumatic Line Up Clamp

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INTERNAL PNEUMATIC LINE-UP CLAMP

For pipe from 10" (273mm) to 60" (1524mm)

Internal Manual Line Up Clamp

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A quick reliable alternative to external line-up clamps.  Each clamp is machined for the specific pipe inside diameter.  Standard sizes through 52”

 

 

External Segmented Line-Up Clamp

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EXTERNAL SEGMENTED LINE-UP CLAMP

Sizes 52" (1320mm) and up

Pipe Facing Machine

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  • Two sets of hydraulically operated clamping shoes which simultaneously expand with equal pressure to secure the pipe for the beveling process.
  • Hydraulically operated rotating faceplate which secures up to six radial arms, which contain carbide tip cutting tools.
  • The cutting tools may be set to a variety of ranges.
  • One skilled operator may produce a useable bevel in approximately 3 to 5 minutes depending on the wall thickness of the joint of pipe.

External Clamps - Standard and No Tack

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Standard and No Tack External Pipeline Clamps

These clamps are the only external pipeline clamps that offer an optional selection in

cross-member bar design, and a choice of closure mechanisms.  With these options,

the contractor can order the clamp which will best do his job.

 

External Clamps - Alignment and Reforming

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External Clamps - Alignment and Reforming Ratchet Type Line-Up Clamp

Heavy duty clamp designed for the most demanding pipeline construction.

See our specification pdf for the features of this clamp.

 

Cutting and Beveling Machine - Saddle Type

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Saddle Type Cutting and Beveling Machines for Pipe Sizes 3" to 60"

All sizes of Saddle Cutting and Beveling Machines are equipped with Standar Torch Holder

(Cutting torches available as optional equipment).

 

Cutting and Beveling Machine - Band Type

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PDF - Cutting and Beveling Machine - Band Type

Cutting and Beveling Machine - Band Type

For Pipe Sizes 6" (168mm) to 60" (1676mm)

Flexible bands conform to out of round pipe walls, eliminating the need for compensating devices.

The torch carrier crawler follows the pipe wall arc, keeping the torch at a pre-set stand off

distance all the way around the pipe.  Torch sold separately.

Pipe Bevel Equipment - PICLE-1

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PDF - Pipe Bevel Equipment - PICLE-1

The PICLE-1 is a manually operated portable pipe cutting machine with a chain and gear driven drive system.

It cuts any size pipe between 4" - 24" (114mm - 600mm) with a standard chain and can cut larger diameter

pipe by adding additional chain links.

Heat Induction System

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PDF - Heat Induction System

Challenger Services offers a Heat Induction System to heat pipe joints to the proper temperature necessary to meet weld procedure requirements.